The granulation disc adopts an overall arc structure, and the granulation rate can reach more than 93%. The granulation tray is equipped with three outlets, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency. The reducer and the motor are driven by a flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulation tray is reinforced with multiple radiant steel plates, which is durable and never deformed. Thickened, heavier, and sturdy base design, no need for anchor bolts, stable operation.
For Pricing and Further Details
Material Compression: Dry powder materials undergo degassing, pre-compression, and are fed into the arc-shaped slots of counter-rotating rollers. Forced compression occurs, and pressure decreases as materials flow naturally into crushers and shapers.
Sieving and Adjustment: Processed materials are sieved using a vibrating screen. Qualified products go to the finished product bin or are directly packaged. Undersized particles are reprocessed through secondary roller compression. Extrusion force adjusts via a hydraulic system, allowing for versatile shapes by changing groove patterns on roller
Horizontal mixers find versatile applications across various industries due to their efficient blending capabilities. Some common applications include:
The materials to be granulated are prepared by grinding or crushing them into a fine powder. The composition of the powder may vary depending on the desired properties of the final granules.
The powdered materials are thoroughly mixed to ensure a uniform composition. A binding agent, such as water or a liquid binder, is added to the mixture to enhance the agglomeration process. The moisture content is carefully controlled to achieve optimal granulation.
The moistened powder mixture is evenly distributed onto the rotating pan granulator. The pan is typically inclined at a slight angle, allowing the material to move along the surface.
As the pan rotates, the material is subjected to centrifugal force and friction. The binding agent causes the fine particles to adhere together, forming small granules. The rolling action of the pan helps to round and compact the granules.
The size and shape of the granules can be controlled by adjusting the operating parameters of the pan granulator, such as the pan speed, angle of inclination, and moisture content. Sieves or screens can be used to separate oversized or undersized granules.
The granulating disc of the disc granulator (also known as a ball disc) features an integral circular arc structure, achieving a granulation rate of over 93%. With three discharge outlets, it facilitates intermittent production, significantly reducing labor intensity and improving efficiency. The reducer and motor employ a flexible belt drive for smooth start-ups, reducing impact force and enhancing equipment lifespan.
The disc granulator consists of a large disc, a large gear, a transmission part, a frame, a base, a scraper frame, an unpowered scraper, etc.
Excellent Material Selection
Carefully selected materials, sturdy and durable, easy to operate
Angle Adjustable
The tilt angle of the large plate is adjustable, and the operation is convenient and intuitive.
Reasonable Structure
The granulating disc adopts an overall arc structure and has a high ball forming rate.
Bottom Design
Reinforced with multi-radiation steel plates, sturdy and practical and not easily deformed
| Model | Diameter of Disc(mm) | Edge Height (mm) | Rotary Speed (r/min) | Motor Power (kw) | Capacity (t/h) | Model of Reducer(kw) | Dimensions(mm) |
| TDYZ-500 | 500 | 200 | 32 | 0.55 | 0.02-0.05 | BWYO-43-0.55 | 650*600*800 |
| TDYZ-600 | 600 | 280 | 33.5 | 0.75 | 0.05-0.1 | BWYO-43-0.55 | 800*700*950 |
| TDYZ-800 | 800 | 200 | 21 | 1.5 | 0.1-0.2 | XWD4-71-1.5 | 900*1000*1100 |
| TDYZ-1000 | 1000 | 250 | 21 | 1.5 | 0.2-0.3 | XWD4-71-1.5 | 1200*950*1300 |
| TDYZ-1200 | 1200 | 250 | 21 | 1.5 | 0.3-0.5 | XWD4-71-1.5 | 1200*1470*1700 |
| TDYZ-1500 | 1500 | 300 | 21 | 3 | 0.5-0.8 | XWD5-71-3 | 1760*1500*1950 |
| TDYZ-1800 | 1800 | 300 | 21 | 3 | 0.8-1.2 | XWD5-71-3 | 2060*1700*2130 |
| TDYZ-2000 | 2000 | 350 | 21 | 4 | 1.2-1.5 | XWD5-71-4 | 2260*1650*2250 |
| TDYZ-2500 | 2500 | 450 | 14 | 7.5 | 1.5-2.0 | ZQ350 | 2900*2000*2750 |
| TDYZ-2800 | 2800 | 450 | 14 | 11 | 2-3 | ZQ350 | 3200*2200*3000 |
| TDYZ-3000 | 3000 | 450 | 14 | 11 | 2-4 | ZQ350 | 3400*2400*3100 |
| TDYZ-3600 | 3600 | 450 | 13 | 18.5 | 4-6 | ZQ400 | 4100*2900*3800 |
A major agricultural company in Saudi Arabia required a high-capacity compound fertilizer production plant to support its large-scale farming operations and meet the increasing demand for quality fertilizers. The plant
A leading agricultural company in Brazil wanted to build a new organic fertilizer production plant to utilize organic waste from its farms and improve sustainability. The plant needed to process
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As a professional supplier, we provide various machines and equipment required for complete fertilizer production lines, including but not limited to mixers, crushers, granulators, dryers, etc.
Ensuring consistent and efficient fertilizer production for maximum yield.
Minimizing downtime with prompt servicing to keep operations running smoothly.
Access to assistance for troubleshooting and optimizing equipment performance.
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