A major agricultural company in Saudi Arabia required a high-capacity compound fertilizer production plant to support its large-scale farming operations and meet the increasing demand for quality fertilizers. The plant needed to process multiple raw materials, including chemical compounds and organic additives, to create a balanced fertilizer product. We provided a comprehensive solution, designing and installing a production line with a capacity of 5,000 tons per year.
Project Overview:
- Processed materials: Chemical compounds (nitrogen, phosphorus, potassium), organic additives (humic acid, amino acids)
- Feed size: 10-20 mm
- Location: Saudi Arabia
- Production capacity: 5,000 tons/year
- Finished product specifications: Pellet diameter 3-6 mm
Equipment Details:
The production line includes a variety of key components to process chemical compounds and organic additives. It starts with a batching system to accurately measure and combine raw materials. The double-shaft mixer ensures thorough blending of all components. A rotary drum granulator forms the mixed materials into consistent pellets. The drying stage uses a high-capacity rotary dryer to reduce moisture content, followed by a cooler to stabilize the temperature of the pellets. The production line also features a multi-stage screener for sorting and grading, along with an automated packaging system to prepare the finished products for distribution. The entire line is managed by an advanced control system for precise operation and consistent output.
Project Results:
With this new compound fertilizer production line, the client can produce a high volume of balanced fertilizer products, meeting the needs of their large-scale farming operations and external markets. The plant’s automation reduces manual labor, increasing efficiency and lowering operational costs. The flexibility of the production line allows the client to create various fertilizer formulations to meet different market demands.
This case study demonstrates our expertise in designing and implementing high-capacity production lines for complex fertilizer products. It also highlights our ability to tailor solutions to specific client requirements and ensure successful project outcomes.
If you have compound fertilizer production needs or would like to learn more about our customized solutions, feel free to contact us. Our team is here to provide you with professional guidance and technical support.
