An agricultural cooperative in Indonesia needed a high-capacity fertilizer production plant to convert agricultural waste into marketable fertilizer products. The plant had to process a variety of raw materials, including organic waste, animal manure, and crop residues, to produce high-quality organic and compound fertilizers. We designed and installed a custom fertilizer production line with a capacity of 3,500 tons per year, providing an efficient and scalable solution.
Project Overview:
- Processed materials: Organic waste (animal manure, crop residues), inorganic nutrients (urea, phosphates)
- Feed size: 5-10 mm
- Location: Indonesia
- Production capacity: 3,500 tons/year
- Finished product specifications: Pellet diameter 2-4 mm
Equipment Details:
The production line incorporates a range of specialized equipment to manage the processing of organic and inorganic materials. It begins with a solid-liquid separator to reduce moisture content in animal manure, followed by a composting system for organic waste fermentation. A double-shaft mixer ensures thorough blending of raw materials, while a rotary drum granulator shapes the mixture into pellets. The production line also includes a high-efficiency dryer, a cooler to stabilize pellet temperature, a screener to grade pellets by size, and an automated packaging machine for accurate product handling and labeling. The system is controlled by an advanced automation system, ensuring consistent production and reduced manual intervention.
Project Results:
The fertilizer production plant has provided the cooperative with a reliable source of organic and compound fertilizers, supporting sustainable agricultural practices in the region. The production line’s automation and advanced control systems have increased efficiency and reduced operating costs. The flexibility of the plant allows the cooperative to adjust its production according to market demand, offering various fertilizer products to local farmers.
This case study demonstrates our expertise in designing and implementing custom fertilizer production lines, meeting the unique needs of agricultural businesses in Southeast Asia. Our commitment to quality and customer satisfaction ensures that our clients receive the best solutions for their fertilizer production requirements.
If you would like more information on our fertilizer production solutions or to discuss your project needs, please contact us. Our team is ready to assist you with expert guidance and comprehensive support.
